PC using PC ADAPTER USB and PLC connection problem - Database & Sql Blog Articles

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PCADAPTERUSB (6ES7972-0CB20-0XA0) is used to connect the PC to the PLC. The CPU model is 315-2DP. When the MMC card is not inserted, the connection can be established successfully. However, when attempting to download the hardware configuration, an error occurs indicating that the SDB (System Data Block) is too large. Once the MMC card is inserted, the connection is immediately lost. A reset via the CPU's reset button did not resolve the issue.

Solution Steps:

  1. Use the Compression Feature:
    Place the CPU in STOP mode. Then, go to PLC > Diagnostic/Setting > Module Information. In the module information window, select the "Memory" tab. Check if there is enough space in the Load Memory (LoadMemoryRAM) to store the new data. If not, click the Compress button to free up more space.
  2. Delete Blocks on the MMC Card:
    Insert the MMC card into the CPU. Switch to online mode in the SIMATIC Manager using View > Online. Navigate to the block folder, select all blocks, and right-click to choose Delete. Note that some systems may prevent deletion of certain data, so ensure you have the correct permissions.
  3. Remove Password Protection from the MMC:
    Insert the MMC card into a PG or Siemens-specific USB card reader connected to your computer. Open the SIMATIC Manager, go to File > S7 MemoryCard > Delete..., and remove the protected content.

The error message "SDB is too big" typically indicates that the system data exceeds the available memory. To fix this, it’s essential to understand the contents of the PLC. Clearing the data is similar to starting fresh with a new PLC. After clearing, re-download the project’s program and hardware configuration to the PLC.

If you're unable to connect to the MMC card, it might be because the card already contains other programs or configurations. This can cause conflicts when inserting it into the PLC. To avoid this, clear the MMC card before inserting it. Make sure to save your entire project, generate the SDB without errors, and then first download the hardware configuration, followed by the program.

How to Clear the MMC Card:

  1. For New S7-300 Systems (with MMC):
    Connect the computer to the CPU. In the SIMATIC Manager, switch to online mode (View > Online). Go to the Blocks section, select the block, and right-click to choose Delete. This removes the working memory and the contents of the MMC card. You can also download an empty program to the MMC card to effectively erase its contents. Alternatively, use a PG or Siemens card reader to delete the data directly.
  2. For Standard S7-300 Systems (using Flash FEPROM):
    In the SIMATIC Manager, go to View > Online and open the Blocks window. Select the block, right-click, and choose Delete to clear the working memory. Then, go to PLC > Copy RAM to ROM to transfer the current program to the FEPROM card, effectively erasing the old data.

By following these steps, you should be able to resolve the connection issues and manage the MMC card more effectively for future use.

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