In recent years, panel lights have become the preferred alternative to traditional grille panels, gaining significant popularity among consumers. As market competition intensifies, the cost of panel lights has dropped considerably. To further cut expenses, manufacturers have started modifying the design of panel lights, with one of the most notable changes being their increasing thinness.
However, as panel lights became thinner, the traditional 2835 LED chip was no longer suitable for these compact designs. This led to the gradual adoption of the 4014 LED chip by panel light manufacturers. Yet, as demand for cost reduction continues to grow, lighting sources remain a key component in the overall cost structure of luminaires. In response, packaging manufacturers have invested heavily in innovation and efficiency improvements.
Lubaiyi Optoelectronics, a professional manufacturer of LED panel light sources, offers a comprehensive range of white LED products. Their main product lines include the 4010, 4014, and 2835 chips, all known for their excellent cost-performance and consistent quality. The company has a monthly production capacity of approximately 300KK units.
To better meet market demands and create value for customers while reducing costs, Lubaiyi Optoelectronics launched the 4010 light source at the end of last year. According to Zhu from Lubaiyi Optoelectronics, “Our company was the first to introduce this product. The 4010 represents a significant innovation that perfectly aligns with current market needs.â€
With strong confidence in its product, Lubaiyi Optoelectronics submitted the 4010 light source for the “2017 (8th) High-tech LED Golden Globe Awards,†aiming for the Innovation Product Award.
**SMD 4010**
Compared to the conventional 4014 LED chips available on the market, the 4010 has undergone significant improvements. These enhancements include:
1. **Enhanced structural strength**: The inner wall of the bracket's PPA layer is thicker, making it more durable and less prone to breakage compared to the fragile 4014.
2. **Improved light distribution**: The narrower beam angle enhances light concentration and compatibility, preventing the "spot" issue often seen with 4014 due to uneven patch placement.
3. **Reduced light-emitting area**: This helps lower the cost of light guide plates used in end-panel lamps. For example, the 4014 has a light-emitting area of 3.31 x 1.16 = 3.84 mm², whereas the 4010 measures 3.31 x 0.82 = 2.63 mm².
4. **Better airtightness**: The 4010 offers superior sealing compared to the 4014.
For detailed parameter comparisons, please refer to the image below.
**Figure 1: 4014**
**Figure 2: 4010**
The new 4010 offers several advantages over the standard 4014:
- **Higher durability and safety**: The 4014 was previously known for being fragile, but the 4010 provides improved strength and reliability.
- **Cost savings**: Panel light manufacturers can use thinner light guide plates (1.2–1.4 mm instead of 1.6–2.0 mm), reducing material costs.
- **Easier handling**: The patch placement process becomes smoother, avoiding issues like uneven spots.
- **Stronger applicability**: No need to change other components, making it a seamless replacement.
Since its launch, the 4010 has been widely embraced by Chinese panel light manufacturers. Customers have praised its performance and cost-effectiveness:
- **Customer 1:** Stable quality and better color consistency.
- **Customer 2:** Much stronger than the 4014.
- **Customer 3:** Helps save money.
- **Customer 4:** Improves the quality of patch placement.
- **Customer 5:** Easy to replace without needing to update other parts, and saves on light guide plate costs.
**About Lubaiyi Optoelectronics**
Founded in 2010, Lubaiyi Optoelectronics Co., Ltd. is located in Shenzhen Guanlan High-tech Industrial Park. With over 100 production lines, the company specializes in manufacturing a full range of high-quality LED white light products, including the 4010, 4014, and 2835 series. Known for its excellent cost-performance, the company has also applied for 10 utility model patents and holds national high-tech enterprise certification.
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