After the troubleshooting of the machine tool, a power test is typically conducted in two main steps. First, the machine is locked in automatic mode and runs a dry run using the programmed sequence to verify the program's correctness. Once confirmed, the machine is released, and various switches are tested, including the feedrate override, fast overrun, and spindle speed overshoot switches. These adjustments allow the machine to operate under different conditions, ensuring all functions work properly. Finally, the overshoot switches are set to 100%, and the machine is fully operated to observe its overall performance and stability.
The second step involves a normal processing test. The workpiece is securely clamped and processed according to the standard procedure. After completion, the machining accuracy is checked to ensure it meets the required specifications. This process helps identify any potential issues that may arise during actual production, ensuring the machine performs reliably under real-world conditions. It’s essential to conduct these tests thoroughly to maintain quality and efficiency in manufacturing operations.
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