LED lights for civilian prices are imperative
It is understood that the "factory supermarket" is strictly produced by automation, scale, and standardization. It uses centralized quantification of materials after quantification, and the procurement cost is low, thereby reducing costs; saving labor by automated robots to improve efficiency; vertical integration Production and application, thereby reducing costs, increasing competitiveness, while avoiding high-risk manufacturing such as production chips, focusing on procurement and manpower savings, increasing market competitiveness, and regulating the uneven quality and specifications of the industry.
It can be foreseen that the “factory supermarket†is expected to greatly reduce the price of LED lamps in the market. According to the lighting efficacy, the 3 watt LED bulb can effectively replace the 5 watt energy-saving lamps. Aoqisi said that its 3 watt LED bulbs have a minimum price of 8.5 yuan/only, and the lowest price of 5 watt energy-saving lamps sold in the market is 12 yuan/only, compared with tens of dollars or even hundreds of yuan on the market. Lamps, with absolute price advantage, super cost-effective will lead the LED industry revolution, let LED lights fly into the homes.
Good technology and automation become the magic weapon
However, it is not easy to break the price of LED lighting. The low degree of automation, cost and quality are difficult to control is the most serious bottleneck in the production of LED lamps. For example, the traditional LED lamp assembly process requires a total of nearly 20 processes, such as manual loading of plastic caps, power supply boards, and hanging edges. All of them are manually completed manually, which takes a lot of time and seriously restricts the increase of LED lamp production capacity. .
A fully automated production line created by Aoqisi, and said to integrate leading core electronic measurement, precision machinery manufacturing, optical analysis and measurement, mechanical intelligent control, machine vision and other core technologies to achieve automatic loading of lamp parts, automatic assembly of lamp holders, power cords Automatic welding, automatic coating and installation of the shell, completely subvert the manual manual production mode of LED lamps.
According to statistics, a 1.5K/H manual LED lamp production line needs to invest 225 workers; Aoqisi designed the imported 1.5K production line for lighting, only need to invest 10 human workers, can reach 1.5K/H capacity, full The load operation can produce up to 1 million bulbs per month. Automation technology has greatly improved production efficiency, reduced a large amount of labor costs, and effectively ensured the quality of LED finished lamps.
(This article is reproduced on the Internet. The texts and opinions expressed in this article have not been confirmed by this site, nor do they represent the position of Gaogong LED. Readers need to verify the relevant content by themselves.)
LED PCB
As printed circuit board technology has continued to evolve, it has paved the way for the creation of a host of exciting product innovations. A prime example is the development of the PCB for LED lighting. The LED is soldered to the circuit board and features a chip that produces the light when electrically connected. A thermal heat sink and a ceramic base are used to bond the chip.
An LED PCB board tends to generate a high volume of heat, making it difficult to cool via traditional means. Consequently, metal core PCBs are frequently chosen for LED application due to their enhanced ability to dissipate heat. Aluminum in particular is often used to manufacture circuit boards for LED lights. The Aluminum PCB typically includes a thin layer of thermally conductive dielectric material that can transfer and dissipate the heat with much greater efficiency than a traditional Rigid PCB.
PCB LED Applications
PCB LED lights can be incorporated into numerous lighting applications due to their combination of excellent energy efficiency, low cost and maximum design flexibility. Examples include Automotive headlights, Airport runway landing lights, Lighting used in military field applications, Street lighting, Highway tunnel lighting, Photovoltaic (solar) lighting, Flashlights and lanterns, Traffic and signal lighting, Lighting in hospital operating rooms, High growth plant lighting and many others.
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